Exclusive: National Highways commissions research over EV crash barrier concerns

09/02/2023 | DOMINIC BROWNE

Highways can reveal industry concerns over the ability of standard crash barriers to protect drivers in much heavier modern electric vehicles (EVs), prompting National Highways to commission research in this area.

Barriers are tested to prescribed containment levels - broadly normal, high and very high containment - dependent upon the level of risk and type of hazard that requires impact protection.

But there is no current requirement to test barriers with electric vehicles, National Highways said, despite the fact the electric battery in EVs makes them heavier than similar-sized petrol or diesel cars.

The performance of barriers, also termed vehicle restraint systems, is dependent upon several factors including vehicle weight, speed, angle of impact and site-specific incident considerations. 

As weight is a key factor, the worry is that the much heavier electric vehicles could present a greater risk compared to similar-sized petrol or diesel cars.

National Highways has confirmed it is spending £30,000 with TRL on initial research in this area, with the results expected next year. A decision on further research will be taken once National Highways has viewed the early results.

A National Highways spokesman told Highways that 'to our knowledge, there have been no crash barrier tests with electric vehicles undertaken nationally or internationally'.

EN1317 is the main European standard that defines common testing and certification procedures for road restraint systems.

It defines levels of safety barrier performance and tests barriers to different containment levels using factors including vehicle weight, speed and angle of impact.

The standard has not been updated since 2012, and the testing regime required for the common containment levels (N and L levels) uses test conditions that are not in line with the weights of modern electric vehicles.

For instance, the N1 and N2 containment level and L1, L2, L3 and L4 containment levels under EN 1317 test at a weight of 1,500kg. There is an H level which does require a much heavier test. However, Highways understands these containment levels are very rarely used on the highway and are often used in connection with rail lines.

A Model 3 Tesla has a technically permissable maximum laden mass that starts at 2017kg and goes up to 2184kg. Even using the weight of the model 3 with correct fluid levels but no occupants and no cargo, the starting point is 1617kg and goes up to 1779kg.

Leading test facility Horiba Mira told Highways: 'We have not conducted any tests using EVs to the EN1317 test standard as they are currently not listed in the vehicles to be used in the testing to the standard.'

A National Highways spokesman said: 'National Highways are aware of how the size and weight of some cars on the network have increased, particularly with electric and SUV type vehicles.

'Whilst we are currently required to follow the European standard (EN1317) for testing barriers we recognise these requirements have not recently been updated to specifically test these new types of vehicles. We have therefore commissioned research to help us understand future vehicle trends and inform our future standards, and we are working with national and international experts to identify how any changes in the vehicle fleet can be incorporated into the next revision of the British / European standard.

'In the interim, all new high-speed roadside barriers are tested to confirm their performance, against prescribed physical crash testing, as required by the European standard.'

The percentage of electric vehicles is currently estimated at around 5% of all vehicles; however, the number is growing rapidly under social and legislative pressure. 

All new conventional petrol and diesel cars and vans are set to be banned from sale in the UK in 2030.

Highways InProfile

latest magazine issue
Highways jobs

Professional Services Partnering Manager

Grade 13 £49,178 - £52,937 per annum
Shape the Future of Highways
Recruiter: Derbyshire County Council

Customer Support Officer

Up to £33291 per annum
Support businesses, serve communities and help deliver a service that keeps our borough clean and efficient.Support businesses, serve communities and England, London, City of London
Recruiter: The Royal Borough of Kensington & Chelsea Council

Estate Manager

Up to £39150 per annum
Lead from the front. Keep our estates clean, safe and welcoming - and help build stronger communities every day.Lead from the front. Keep our estates England, London, City of London
Recruiter: The Royal Borough of Kensington & Chelsea Council

Civil Enforcement Officer

£25,989 - £27,254 per annum
We’re looking for Civil Enforcement officers to join our parking services team. Selby, North Yorkshire
Recruiter: North Yorkshire Council

Waste and Recycling Manager

£64,355.20 - £70,397.60 per year
As Waste and Recycling Manager your role will be to oversee and manage the Waste Management Services Contract Aberdeen, Aberdeenshire
Recruiter: Aberdeen City Council

Director of Streets and Environment

£129,901 - £135,064
This is an exciting time to be joining Croydon. Croydon (City/Town), London (Greater)
Recruiter: Croydon Council

Highway Maintenance & Drainage Manager

£59,568 - £66,801
As our Highway Maintenance & Drainage Manager Civic Centre, Keynsham
Recruiter: Bath & North East Somerset Council

Director of Transport

£103,292 - £114,280
The York and North Yorkshire Combined Authority was established as a new organisation in early 2024. Northallerton, North Yorkshire
Recruiter: York and North Yorkshire Combined Authority

Head of Economic Development

Grade 14 £54,867 - £60,971 per annum
Are you passionate about making a positive impact on the environment and shaping a sustainable future? Derbyshire
Recruiter: Derbyshire County Council

Major Projects Manager

Grade £54,867 - £60,971 per annum
Do you want to make a real difference to ‘place’, be the driving force behind major capital projects and directly impact people’s lives? Derbyshire
Recruiter: Derbyshire County Council

Director of Transport

£112,924
East Midlands Combined County Authority (EMCCA) is on a bold journey. East Midlands Region
Recruiter: East Midlands Combined County Authority

Highways Network Engineer - WMF2169e

£45,091 - £46,142
This position offers a unique opportunity to make a lasting impact on the resilience and effectiveness of our highway network. Kendal,Penrith or Barrow
Recruiter: Westmorland and Furness Council

Highway Network Technician - WMF2168e

£28,598 - £29,540
This role offers an excellent opportunity to gain experience in a specialised area of highways operations while contributing directly Kendal, Penrith or Barrow
Recruiter: Westmorland and Furness Council

Director of Streetscene

£94,972 - £108,767
We continue to have big ambitions for our borough Fareham, Hampshire
Recruiter: Fareham Borough Council

Principal Engineer - Urban Traffic Control (UTC)

£44,711 - £49,764
Liverpool is home to vibrant, energetic and engaged communities. Liverpool, Merseyside
Recruiter: Liverpool City Council

Lawyer 2- Planning and Highways

£49,764 - £54,181
We are looking for a fresh thinking and enthusiastic Planning and Highways Lawyer Hereford, Herefordshire
Recruiter: Herefordshire Council

Development Engineer

£35,967 - £41,268 per annum
Are you ready to play a key role in shaping and safeguarding the future of our highways and public spaces? Bexley (City/Town), London (Greater)
Recruiter: London Borough of Bexley

Highways Assistant Engineer WMF2133e

£39,513 to £40,476
We have an exciting opportunity for the right person to work within the challenging and ever-changing landscape. Penrith, Cumbria
Recruiter: Westmorland and Furness Council

PRINCIPAL TRANSPORT PLANNING OFFICER

£43693 - £46731
We have an exciting opportunity for an experienced professional to join our team in Hull as a Principal Transport Planning Officer. Kingston upon Hull, East Riding of Yorkshire
Recruiter: Hull City Council

HIGHWAYS AND TRAFFIC ENGINEER - 4 POSTS

£43693 - £46731
We have several exciting opportunities for suitably qualified Highways Civil Engineers and Traffic Engineers Wilson Centre, 1st floor, Hull HU1 2AG
Recruiter: Hull City Council
SUBSCRIBE NOW

Latest Video

Subscribe to Highways today to ensure you keep your finger on the pulse of everything happening in the UK road network throughout the year.

SUBSCRIBE NOW