3D laser speeds-up Balfour's viaduct repair job

09/02/2012 | HIGHWAYS REPORTERS

Nine months after a severe blaze temporarily closed the Deans Brook Viaduct, which carries the M1 over part of north London, repair work on the structure and in the surrounding area is complete.

Most of the repair work has taken place under the viaduct with minimum disruption to traffic on the motorway above.

The viaduct was badly damaged when fire broke out in a scrapyard beneath it in April last year, and in the intervening months intensive work has been carried out to assess the damage and carry out the repairs.

Special 3D laser scans and modelling helped engineers to find the best solution and ensure the repairs could be carried out as quickly and safely as possible.

The final part included reinstating a footpath, used mainly by schoolchildren, which had to be temporarily diverted because of the effects of the fire.

Paul Robinson, Highways Agency asset manager, said: "The M1 Deans Brook Viaduct is a key part of one of England's busiest motorways and it was of utmost importance to us to firstly get the M1 open again as soon as safely possible after the fire under the viaduct temporarily closed it, and then, with our contractors, to find the best solution to carry out the repairs with the least possible disruption to road users and the local community.

"Once the motorway re-opened after the fire in April, there was still further work to do to enable us to gain full access to the structure. We then started a thorough, detailed investigation to determine the level of damage and the schedule of repairs.

"The actual repair work started in late September and while we needed some overnight lane closures on the M1, the majority of the repair has taken place under the structure, causing as little disruption as possible to road users on the M1.

"We have also reinstated a footpath used largely by school children, and this week we will hand the site under the viaduct back to its owners. We are grateful to the local community for their patience during the essential work."

The laser scanning system enabled engineers to recreate the underside of the viaduct which bore the brunt of the blaze, revealing the full extent of the damage. This was then used to build a 3D model of the affected area which helped to generate a works programme.

The work included repairs to the concrete underside of the structure, replacement of southbound parapet, bearing replacement and new bridge joints, so the structure can expand and compress with seasonal changes in temperature.

The M1 in this area is managed on behalf of the Highways Agency by Connect Plus and the repair project was managed by Balfour Beatty Major Civil Engineering.

Nick Boyle, technical services director for Balfour Beatty Major Civil Engineering, said:"The laser scanning system provided the key to the repair design and construction programming. The beauty of 3D modelling means you can try out many different options on a computer screen to see which will work best, before you actually get on to site."

Highways InProfile

latest magazine issue
Highways jobs

Senior Civil Engineer - Major Projects x 4

£45,894.00 - £54,952.00
We are looking for experienced engineers to help us progress a number of key projects and programmes Glasgow, Glasgow City
Recruiter: Transport Scotland

Technician - Maintenance

£31001.0000 - £36471.0000 per annum
Essex Highways is responsible for managing and maintaining one of the largest highway networks in the country
Recruiter: Essex County Council

Highways Contract Engineer

£46,731 - £49,764
The team helps provide a safe road network that operates efficiently and effectively.  Northamptonshire
Recruiter: North Northamptonshire Council

Principal Transport Planner

£46,731 - £49,764 (pro-rata)
We are looking for an experienced professional to join us on a six-month temporary contact as a Principal Transport Planner. Kettering, Northamptonshire
Recruiter: North Northamptonshire Council

Highways Maintenance Operative

£Competitive
We have a fantastic opportunity for a Permanent Highways Maintenance Operative Broughton, Brigg
Recruiter: Amey

Head of Highways Contracts & Network

£81,803 progressing to £90,664 per annum
The team includes approximately 60 directly employed HCC people Hertfordshire
Recruiter: Hertfordshire County Council

Principal Construction Manager

£Competitive
We are excited to offer a fantastic opportunity for a Permanent Principal Construction Manager Yorkshire and the Humber
Recruiter: Amey

Quality Technician

£Competitive
We are excited to offer a fantastic opportunity for a Permanent Quality Technician Yorkshire and the Humber
Recruiter: Amey

Senior Highway Engineer (Development Management)

£42679.0000 - £50211.0000 per annum
Senior Highway Engineer (Development Management)Permanent, Full Time£43,960 to £51,718 per annum*Location
Recruiter: Essex County Council

Project Manager (Major Projects)

£44,711 - £47,754
Are you an experienced project professional or engineer with looking to take the next step in your career? Halifax, West Yorkshire
Recruiter: Calderdale Metropolitan Borough Council

Senior Civil Engineer - Roads

£45,894 - £54,952
Are you an experienced engineer looking to support the Scottish Government’s national objectives. Scotland
Recruiter: Transport Scotland

Project Team Manager

£55,147 to £60,676 per annum
We are pleased to be able to offer an opportunity for a role as Design Team Manager Norwich, Norfolk
Recruiter: Norfolk County Council

Clerk of Works

GRADE 08 (£37,938 - £41,511)
Warrington is one of the most successful towns in the country Warrington, Cheshire
Recruiter: Warrington Borough Council

Assistant Projects Engineer

GRADE 06 (£29,093 - £32,654),GRADE 07 (£33,366 - £37,035), GRADE 08 (£37,938 - £41,511)
Warrington is one of the most successful towns in the country Warrington, Cheshire
Recruiter: Warrington Borough Council

Principal Engineer - Traffic Management

£45,718 - £48,710 per annum
At Bath & North East Somerset Council we have one overriding purpose – to improve people’s lives. Bath, Somerset
Recruiter: Bath & North East Somerset Council

Vehicle Technician - Improver

£28,624 - £30,060
Transport Services is responsible for all aspects of transport and related services Huddersfield, West Yorkshire
Recruiter: Kirklees Metropolitan Council

Programme Delivery Office Administrator

Grade 9 £31,344 - £33,253 per annum
At Derbyshire, we have been on a journey to transform the way we deliver highway services to make them fit for the future Derbyshire
Recruiter: Derbyshire County Council

Support Officer - Highways Asset Management Systems

£31,586 - £34,314
We are a forward-thinking organisation dedicated to maintaining and improving our highway infrastructure. Lincolnshire
Recruiter: Lincolnshire County Council

Principal Transport Planner (Strategy)

£46,731-£49,764
We are looking for an experienced professional to join North Northamptonshire Council as a Principal Transport Planner (Strategy). Sheerness House, 41 Meadow Road, Kettering moving to Haylock House, Kettering Parkway, Kettering NN15 6EY, United Kingdom
Recruiter: North Northamptonshire Council

Electrical Engineer

Grade 9 £34,314 to £37,938 - Grade 10 £37,035 to £40,476 - Grade 11 £39,513 to £43,693 - Grade 12 £42,708 to £46,731 p.a.
The Construction Consultancy Services (CCS) team provide client-side construction consultancy services across a range of professional disciplines to d Durham
Recruiter: Durham County Council
SUBSCRIBE NOW

Latest Video

Subscribe to Highways today to ensure you keep your finger on the pulse of everything happening in the UK road network throughout the year.

SUBSCRIBE NOW